Bosch Diagnostics: KTS 570 Installation Guide

Congratulations for making a decision to invest in Vetronix-Bosch products, the world-wide leader in Automotive Diagnostics!

Some Things You Should Know

CAUTION! When perfomung any checks with the engine mmming m an enclosed space such as a garage, be sure there 1s proper ventilation. Never inhale exhaust gases; they contam carbon monoxide, a colorless, odorless, extremely dangerous gas which can cause unconsciousness or death.

CAUTION!

Always set the parking brake securely and block the drive wheels before performing any checks or repairs on the vehicle.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

Bosch Diagnostics: KTS 570 Installation Guide

il! Attention !!!

Thank you for purchasing one of the finest diagnostic tools available. Please take the time to read this guide to assist you in the initial setup and usage of this tool.

The Quick Start Guide will assist you in the initial setup and configuration to make sure that your initial experience will be as smooth as possible.

If you find that the kit is missing any components, please call Customer Support.

Toll Free: 800-321-4889 ext 4

If you are experiencing any difficulty during the initial setup phase please call Technical Support.

Toll Free: 800-321-4889 ext 21

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

KTS 570 ESl[tronic] Software Installation Instructions

Before you get started:

e Save the Packing Slip that came with your KTS 570 as it has account information you will need during the release process.

e Please disable any Bluetooth drivers on your laptop or pc where you are loading ESl[tronic]

e Verify your computer's date and time is accurate (incorrect dates can adversely affect the software security release process)

e Close all Windows programs, turn off screen-savers, and disable any anti-virus software.

CAUTION! Do not forget to enable your anti-virus software after installation and software security release code activation are complete.

Step 1: INSTALLING THE BOSCH APPLICATIONS MENU

Insert the ESl[tronic] DVD 200x/1 (e.g., 2006/1) into the DVD drive of your PC. Double click My Computer on the desktop.

Locate and double click the DVD Drive in the Folders list (typically D).

Double click the folder baa.

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Select an item to view its description,

Capacity: 7.60 GB C] Used: 7.60 GB

C] Free: 0 bytes

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

5. Double click RBSetup.

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6. In the upper right corner, confirm language is set to English (or to the language of

your Windows operating system). Use the up and down arrows to make your selection.

7. Press F12 on your keyboard or double click the icon next to F12 on the screen to continue.

Read the installation agreement and click Accept.

Read the liability statement and click Accept.

0. The Setup Completed message appears. Leave the DVD in the DVD drive and click OK or press Enter. The PC will be restart.

11. The Bosch Applications Menu has now been successfully loaded.

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

STEP 2: INSTALLING ESI[tronic] SOFTWARE

1. After the system restarts, connect the KTS 570 to the PC via USB cable and supply external power to the KTS.

2. Double click Software Installation in the Bosch Applications Menu.

ii] BOSCH Applications Menu ¥2.53

Press enter key to confirm choice. Press F8 for help.

w= System control

Ñ Close Bosch applications

ress F? to enable/disable automatic start

3. Inthe Welcome window, confirm that the language setting is correct and Click Continue.

The Kind/type of installation window appears. 4. Select Local installation (standalone) radio button. 5. Select by highlighting (clicking on) User Defined as the /nstallation type.

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6. Click Continue.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

The Directories window appears.

7. Specify the directories in which the program files and data will be stored and click Continue. See below figure for recommended settings. (Note: the software will automatically default to the recommended settings as shown below).

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The ESl[tronic] program components window appears.

IMPORTANT STEP!

8. Confirm the appropriate settings are checked, as in the figure below and Click

Continue. ES/[tronic] program, KTS 5xx/650 program [CAS], and Data-

download must be selected; Screen saver is optional.

ESI[tronic] program components x

Please select the components to be installed:

MAE SI [tronic] program [ ]Fuel-injection pump test specification program METS Soe'650 program [CA5]

| [Screen saver Diata-download

Description Activate these components if you wish to download databases to your hard disk.

¢ Back |[_ Continue > | Cancel |

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

The Data-download update window appears.

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9. These steps download data from the software DVD to your hard-drive. To adda module, use your mouse to drag the module name from the left column to the right column. Only those modules subscribed to will function. The example below is for customers who subscribed to A, C12 Diagnostic Software.

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

The example below is for customers who subscribed to modules A, C, M, P both Diagnostic Software and Information Software subscriptions.

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NOTE: The 3000+ MB of data in the Archive DVD can be loaded on to your hard drive (provided there is space) or accessed directly from the DVD when needed. If you wish to load the Archive information to your hard drive, drag it from the left

column to the right column at this time. You will be prompted by the software later in the installation process to insert the Archive disc.

10. Once the correct modules have been dragged from the left column to the right column, Click Continue.

The Start Copying window appears.

11. Confirm that the proper components will be installed to the correct drive on your PC and Click Continue.

ESl]tronic] will now begin loading on your PC. Depending on the speed of your computer and the amount of data being transferred, loading times will vary.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

FIRMWARE UPDATE: During the software installation ESI[tronic] will attempt to update the firmware in the KTS 570. If the KTS 570 was connected to the PC via USB as instructed previously, the Firmware Update will be successful. If a Firmware Update Error Message appears, verify the KTS 570 is connected to the PC via USB and is powered up (verify by blinking green light on end of unit). Click OK and click green check

mark if provided.

If you are unable to connect the KTS 570 at this time, you may process the Firmware Update at a later time. Click the red circle with a line through it to bypass the Firmware Update For instructions, go to the FIRMWARE UPDATE section later in this guide.

Firmware Update Error Message:

FWupdate error #057 (couldn't detect expected module

Firmware update unsuccessful | Firmware in module could not be updated |

Check:

- Whether correct unit & commeched,

- Whether unk is supplied with vokage, (does LED bight 7) - Proper attachment of connections at module and PE |

Ef all connections are OK and bs problem is repeabedhy encountered, contact your Framchized dealer or Bosch Service.

To perform the Firmware Update at a later time, click the red circle with the line through it to bypass the Firmware Update and continue the software download:

When the ESl[tronic] software installation is complete an /nstallation was successful window will appear.

12. Make sure that the Yes, restart computer now radio button is selected and click Restart.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

UPDATING ESI[tronic] SOFTWARE

NOTE: If your KTS 570 came with an update DVD (it would be labeled U 200x/2, 200x/3, or 200x/4), it must be loaded at this time. If your KTS 570 did not come with an update DVD, go to the Obtaining a Release Code section.

WARNING: If the most recent update you have received is U 2006/3, make sure the DVD has a blue “U*” with an asterisk and there is a red box with the word “wireless” in it. If you do not have this DVD, contact Customer Support at: 800-321- 4889 x 4 immediately. The DVD you should use looks like the graphic below. If your most recent DVD is 2006/4 or later, please continue with that DVD.

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ESI[tronic]

U* 2006/3 For KTS 570

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

To update the software, do the following:

1. Ensure the KTS 570 is connected to the PC via USB and supply power to the KTS.

2. Insert the U (update) DVD into your DVD drive. 3. On the Bosch Applications Menu Double Click Software Installation.

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Press enter key to confirm choice.

Press F8 for help.

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Press F2 to enable/disable automatic start

The Update installation type window appears.

NOTE: At this point you may select Yes, update automatically. HOWEVER it is recommended you follow the instructions below as they allow you to

confirm the original installation was done correctly.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

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4nESl[tronic] installation CODO with a more recent version of ESi[tronic] has been found. Setup can automatically update the application and data,

Please select an option:

= “es, update automatically Memory requirement on hard dive approx: 1006 ME

Help | Cancel |

4. Select the radio button No, perform user-defined update and Click Continue. The Data-download window will appear.

5. If your subscription is for Diagnostic software only (A, C12) your update screen should look like this:

Data-download update | X|

Important note: IF vou do not download an update for the componenttype of data and have not downloaded the basis CD/DVD, you will need at least two CODWYD drives, in order to execute the components/types of datal

Update files for Components/info type Save to drive

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

If your subscription is for Diagnostic Software and Information Software (A, C, M, P) your update screen should look like this:

Data-download update . X|

Important nate:

If pou do not download an update for the componenttyoe of data and have not downloaded the basis CD/DVD. you will need at least two CODWYD drives, in order to execute the components,types of datal

Update files for Components,into type Save to drive

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Help Advanced +> | < Back |[_Continue > | Cancel |

6. Verify the correct modules are in the right column and Click Continue.

The ESl[tronic] update software will now begin loading.

NOTE: During this portion of the installation, the software will “uninstall the older version of the KTS and load the newer version. This is a necessary step, do not stop the download let the process continue.

iz ETS Setup

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

The next window will look like this:

When the software update installation is complete you will be asked to restart your computer.

ESl[tronic] Software is now loaded on the PC. Follow the instructions below for

Bluetooth® installation and then go to section OBTAINING A RELEASE CODE to “un- lock” the secured software.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

KTS 570 BLUETOOTH® INSTALLATION & SETUP

To utilize the Bluetooth wireless functionality, follow the instructions below:

WARNING: Prior to installing the Bluetooth® application you must disable any Bluetooth® drivers that are already installed on your laptop / PC. For instructions please

consult your laptop / PC instructions or contact the manufacturer.

1. Ensure the KTS 570 is connected to the PC via USB and external power is supplied to the KTS.

2. Ensure that any internal Bluetooth devices are disabled. Note: The KTS must use the external Bluetooth dongle for the wireless connection to work.

3. Open the Bosch Diagnostic Device Configuration (DDC) Icon from the Control Panel.

Win 2000: Click Start > Settings > Control Panel. Double Click the DDC Icon. Win XP: Click Start> Control Panel

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4. Click New.

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Existing KTS modules

KTS module name ETS module address

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Help | Accept | OF. | Terminate |

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

5. With Automatic configuration selected, Click Configure USB link. DDC - Module configurat.

f Automatic configuration

Type of connection

f CoM E HUS f USE f Bluetooth

ETS module address oO a| m

Help | mjs | Terminate |

6. The USB link to the KTS 570 will now be confirmed:

7. Click OK to Continue

DDC - List of ETS modules found j ¥ f x|

KTS module type KTS module address |

USERS]

Signal generator | Refresh | Terminate |

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

8. Click New to Start the Bluetooth wireless configuration

DDC - Diagnostic Device Configuration

Existing KTS modules

ETS module name KTS module address

Active USB#311

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Signal generator configuration | Help | Accept | OK | Terminate |

9. Click Configure Bluetooth Link

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

10. Click Yes to install the Bluetooth driver software.

The Bluetooth driver must be installed when using Bluetooth modules.

Install Bluetooth driver?

11. Select English and Click OK

Choose Setup Language 4 | X|

Select the language for this installation from the choices below.

12. Click Next to install the Bluetooth Stack.

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

13. Click the Radio Button to accept the license agreement and then Click Next

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15. Click Yes to start the Install process.

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FOOE900050 KTS 570 / ESI[tronic] INSTALLATION GUIDE

16. Plug The KTS Bluetooth Dongle into the USB port at this time. Click OK to continue.

Bluetooth Stack for Windows by TOSHIBA Setup

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17. Click Yes to restart the computer. Note: Leave the Bluetooth dongle plugged into the USB Port

You must restart your system For the configuration changes made to Bluetooth Stack For Windows by Toshiba to take effect, Click Yes to restart now or No iF you plan to restart later,

18. After the system reboots you should have the Bluetooth Manager Icon displayed on your desktop. Note: This icon will only be displayed when the Bluetooth dongle is plugged in.

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Bluetooth Informati,

19. Go to the Control Panel and Double Click the Bosch DDC Control Panel Icon.

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

20. Click the New button to add the new Bluetooth connection.

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21. Click Yes to install the Bluetooth link.

NOTE: Confirm the USB cable is still plugged into the KTS 570.

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Help | GK | Terminate |

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

22. The Bluetooth device will now assign a Bluetooth address to the KTS 570 through the USB cable.

DDC - KTS570 - USB#311

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23. Remove the USB cable from the KTS 570 Module. Click OK

[DDC - Info

FOOE900050 KTS 570 / ESI[tronic] INSTALLATION GUIDE

25. Click Accept and then OK to complete the installation.

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Congratulations, you have successfully set up the wireless Bluetooth installation.

FOOE900050 KTS 570 / ESI[tronic] INSTALLATION GUIDE

FIRMWARE UPDATE

If your KTS 570 was not connected to the PC during software and firmware

installation you will need to do a Firmware Update as described below.

1.

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Connect the KTS 570 with the PC via USB and supply external power to the KTS. Verify power with blinking green light on end of unit. Firmware Update will not work wirelessly unit must be connected via USB.

Open the Bosch Diagnostic Device Configuration (DDC) from the Control Panel

Double Click the DDC icon.

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KTS 570 / ES\[tronic] INSTALLATION GUIDE

5. The firmware will now be updated. When complete, Click OK

DDC - Diagnostic Device Configuration E x|

Settings | Serice Firmware update |

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Module KTS570 - USB#311 10%

Firmware update in progress. Please wait ... Refresh |

Help | “ecept | DK | Terminate |

FOOE900050 KTS 570 / ESI[tronic] INSTALLATION GUIDE

OBTAINING A RELEASE CODE - 3 METHODS To Release / Enable / Activate the ESl[tronic] software, follow the instructions below.

Method 1 Internet (fastest)

1. On the web go to: https://www.bosch-esitronic.com

NOTE: Ensure the web address is entered exactly as it is written above as this is a “secure” site as signified by “https”.

Any PC can be used to generate a release code it does NOT have to be the KTS 570 PC.

2. Atthe top of the page select English from the Language menu.

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3. Click Register.

4. Type the Customer Number and Password (found on the packing slip of the KTS 570)

5. Type the email address you would like to use for this account.

6. Click register in the right corner.

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7. Follow the onscreen instructions to generate a release code.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

8. Enter the ID No. from the ESltronic software. To access this number, do the following:

9. Open ESI[tronic] by Double Clicking ESI[tronic] from the Bosch Applications Menu:

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Press enter key to confirm choice.

Press F8 for help.

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Press F2 to enable/disable automatic start

10. In the ESl[tronic] screen Click: Settings > Release > Execute

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

11. The ID no. is now displayed (the ID no. below is an example. Use the ID no. exactly how it appears on your PC).

Release e a x|

To release information units, you need the release code received for this computer.

cence! _|

13. On the website, Type the ID no. and Click Generate Release Code at the bottom right.

NOTE: When entering the ID. No. into the given space on the ESl[tronic] website do NOT add spaces or decimal points only enter the alpha-numeric ID number.

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t Generate release code

14. The release code will be generated and emailed to the address entered during registration. To immediately access the release code without checking email, Click the Back button (lower right corner) and the release code will appear alongside the ID no. entered.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

15. Cut and Paste or Type the release code into the area provided in ESI[tronic] (release code below is an example). Enter your Customer No. Click OK.

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To release information units, pou need the release code received for this computer. l

Customer no. |

ID no. WWTAD.EN2U.ENYE.2CYT

Release code EFM5N20FWDDAUCUAAFP7BASEEJ

Hep | cancel |

16. Modules subscribed to and released will be displayed. The information units displayed will vary depending on the software subscribed to. Display release information _ |

The following information units are released for this PC:

KTS See 650 brake ETS 58/650 diesel ETS Bss/ 600 engine management

SIS diesel SIS engine management

Mote: The "Print" button opens the windows printer dialog.

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

Method 2 Email Send an email to: esitronic@bosch-serviceline.com Include: e ESI[tronic] Customer Number (from packing slip) e ID No. from ESl[tronic] (see steps 10-11 above) e Company name, address, phone number (with area code) e Contact Name An email will be sent to the sender with a release code typically within 1 business day. Enter the release code in ESl[tronic] as described above.

Method 3 Fax send a fax to the ESl[tronic] Serviceline in Germany. Dial from the US: 011-49-1805-81-23-10 Include: e ESl[tronic] Customer Number (from packing slip) e ID No. from ESl[tronic] (see steps 10-11 above) e Company name, address, phone number (with area code), fax number (with area code) e Contact Name A fax will be sent to the sender with a release code typically within 1 business day. Enter the release code in ESl[tronic] as described above.

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

LOCKING IN A RELEASE CODE

If you have a Network, high speed internet, or if your laptop has a wireless LAN card, it is highly recommended that you follow the steps below so your ESI[tronic] Release Code

is recognized on-network and off-network. These steps should be done after the software is released on the PC.

1. Insert the DVD 200X/1 (e.g., 2006/1) into the DVD drive.

2. Double click My Computer on the Desktop.

3. Locate and double click the DVD drive in the Folders list (typically D). 4. Double click the Docs folder.

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5. Double click the misc folder.

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FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

26. Double click Mac_New.reg.

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1 KE Registration Entries of 4/2004 4:14 4M 1 KE Registration Entries of 4/2004 4:14 4M Ss ie 1 KE Registration Entries of 4/2004 4:14 4M Eqlwoswe?.exe 964 KB Application of4/2004 4:14 AM

Mac NEW reg A |Mac_OLD.reg als) „D

Mac_MEW.reg Registration Entries

Modified: 5/4/2004 4:14 AM

Size: 98 bytes

27. Click Yes when prompted: Registry Editor x] (?) 4re vou sure vou want bo add the information in C:\Docsmisc\Mac_NEW. reg to the registry?

Yes Mo

28. Click OK when prompted. Process is now complete.

Registry Editor q X| a 1) Information in Csi Docs\misci\Mac NEW. re

q has been successfully entered into the registry,

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

Start the training! Getting Started DVD

The Getting Started Guide puts you on a path to effectively utilizing all the functionality of your diagnostic tool.

The training is an animated and narrated guide that walks you through all of the basic functions and settings of your new tool.

Launch The Getting Started Application!

Insert the DVD and let it “autorun” (If DVD will not “autorun” then open the DVD and click on the file called “training.exe’).

From the Main Menu click on” KTS Series” in the lower section of the menu

This will launch the KTS Getting Started Training. Note: A sound card must be installed for the program to operate correctly.

@ Vetronix Bvetronix ESljironic] Getting Started KTS 550 Hardware: ESI tronic) Software: Ce inputiOutput Ports CR Setting Demo Mode (S Updating Firmware C™™ Vehicle Selection (= mt

KTS 650 Hardware: pem E Mivir Way Taks

Marre fre fal!

KTS Diagnostic Tester C™™ information Button CA Digital Murimacter C™™ Data Display Modes O Lab Scope am Exit

FOOE900050 KTS 570 / ES\[tronic] INSTALLATION GUIDE

Bluetooth® is a registered trademark of Bluetooth SIG, Inc.

Robert Bosch Corp. Copyright © 2006 Printed in USA 11/2006

FOOE900050 KTS 570 / ESi\[tronic] INSTALLATION GUIDE